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Armor

Composite Armor

Multi-layered armor that combines different materials such as steel, ceramics, and polymers to provide superior protection against both kinetic penetrators and shaped-charge warheads.

Composite armor uses layers of different materials, typically steel, ceramics, and sometimes depleted uranium, arranged to defeat a range of anti-armor threats more effectively than a single material could alone. The concept was pioneered by the British in the 1960s with Chobham armor, which combined ceramic tiles within a metal matrix to break up and dissipate the metallic jets produced by shaped-charge warheads.

Modern composite armor arrays are highly classified, but their basic principle is well understood. Ceramic layers are extremely hard and shatter incoming penetrators or disrupt shaped-charge jets. Steel layers provide structural strength and catch fragments. Polymer layers absorb energy and provide spacing between hard layers. Some designs incorporate depleted uranium mesh, which is both extremely dense and self-sharpening, providing exceptional resistance to kinetic energy penetrators.

The M1 Abrams, Challenger 2, Leopard 2, and Merkava all use composite armor arrays tailored to their expected threat environments. The specific composition and arrangement of layers is among the most closely guarded secrets in military technology, as knowing the exact composition would allow an adversary to develop optimized anti-armor weapons.

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