Republic Aviation's P-47 Thunderbolt was not a graceful aircraft. It was enormous, the heaviest single-engine fighter to see combat in World War II, weighing over 17,500 pounds fully loaded. It was fat, with a barrel-shaped fuselage wrapped around a massive Pratt & Whitney R-2800 Double Wasp radial engine and its elaborate turbocharger ducting. Pilots who transitioned from sleek Spitfires or nimble P-40s took one look at the P-47 and wondered how it could possibly fight. Then they flew it, and they understood. The Thunderbolt could dive faster than anything in the sky, absorb punishment that would have destroyed any other fighter, and deliver a weight of fire that tore targets apart. It was a blunt instrument, but it was the most effective blunt instrument the Army Air Forces ever built.
Why the Jug Was So Big
The P-47's size was not an accident of poor design, it was the inevitable consequence of the requirements it was built to meet. The Army Air Forces wanted a fighter that could perform at high altitude, and high-altitude performance required a turbosupercharger. Designer Alexander Kartveli, a Georgian-born aeronautical engineer at Republic Aviation, chose the General Electric turbocharger, a system that used exhaust gases from the engine to spin a turbine, which compressed intake air to maintain engine power at altitude.
The problem was the plumbing. The turbocharger was mounted in the rear fuselage, behind the cockpit. Exhaust gases from the R-2800 engine in the nose had to be ducted back through the entire length of the aircraft to reach the turbocharger, and compressed air had to be piped forward to the engine's carburetor. This elaborate ducting, plus the turbocharger itself, plus the intercooler required to prevent the compressed air from overheating, all had to fit inside the fuselage. The result was an aircraft with an enormous fuselage, roughly the diameter of a medium bomber.


